Conveyor systems are the lifeline for many industrial bulk material handling operations and when your conveyor belt is not performing to your expectations anymore, it may be time to review your specifications and look into Fenner Dunlop belting options. When selecting a new belt for your conveyor system, it is important to think about your production goals and how a conveyor belt can help you achieve them. Before committing to a new conveyor belt, be sure to ask the following questions.

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1. Where was this conveyor belt manufactured?

Knowing where a belt is made can give you an insight into its quality. For example, imported conveyor belts are often not produced in the same plant every time (even if the local supplier or distributor is the same). Some plants have high production standards and follow a quality management system, while others do not. As a result, consistency of the belt can vary greatly from purchase to purchase. In addition, even belts built in the US often contain finished fabric carcasses shipped from outside of North America, which can deteriorate in overseas shipments via changes in humidity and moisture conditions. Inconsistency in quality and performance can lead to costly downtime and loss of production security.

Our Answer: When you purchase a belt from Fenner Dunlop, we can tell you exactly where it was made because we manufacture our own belts in North America, which allows us to control every step of the vertically integrated production process. All of our fabric belting carcasses are engineered in our state-of-the-art weaving facility in Lavonia, Georgia. Production is then passed on to our conveyor belt manufacturing plants in Port Clinton, Ohio, Toledo, Ohio, and Bracebridge, Ontario. Specialized attention is given to each belting order to ensure that we produce the highest quality conveyor belts that will assist you in reducing operation costs, maximizing uptime and improving revenue.

2. Which type of conveyor belt is best for my industry application?

If you are having issues with constant damage to your belt or are simply not seeing ideal end results, maybe the belt is not suited for your particular bulk material handling application. You wouldn’t put a belt without an oil resistant cover on a system that handles grain or wood products and you wouldn’t put a light duty belt on a system that could be more susceptible to puncture damage under a primary crusher. This may seem like common sense, but it is easy to feel overwhelmed when making the decision to purchase a new belt.

Our Answer: Fenner Dunlop is proud to serve a variety of markets and we design and manufacture the widest range of conveyor belts in the world. With sales, service, and technical personnel in conjunction with our world-class distribution network stationed throughout the Americas, we can visit your facility to learn more about your production goals and operational challenges. Based on your unique needs, our experts can help you decide which cover compound and carcass combination is the best for your conveyor system. Value engineering is our model.

3. Is this conveyor belt easy to maintain?

There are several factors that can influence the upkeep of a conveyor belt, like the type of belt and what it is used for. To ensure maximum performance results from your conveyor belt, it is important to conduct regular assessments of the conveyor system and perform regular mechanical maintenance.  Tramp material buildup and failing components can lead to a multitude of serious reliability issues.

Our Answer: When you purchase a conveyor belt from Fenner Dunlop, our knowledgeable technical sales and services teams as well as our world-class distribution partners are available to help you get the most out of your belt. Our expert capabilities range from troubleshooting to splice training to after sales support. We also offer condition monitoring services to assist the long-term performance of the product and your investment. No other conveyor belting provider can offer the depth of knowledge and resources provided like Fenner Dunlop can. Your success is our success.

4. How long will this conveyor belt last?

If your current belt suffers from premature wear, deterioration, constant rip, tear, puncture and impact damage resulting in downtime for your operations, purchasing a belt that is built to last is essential.

Our Answer: Fenner Dunlop manufactures the longest lasting conveyor belts in the world. We understand that the carcass is the most important part of the conveyor belt and we design, manufacture and test all of our fabric carcasses in house to ensure greater impact and superior rip and tear resistance and superior ply adhesions for your application. We are proud of our expertise in not only the standard weave designs but also patented straight warp and dual crimp warp weaves. Plus by using our Belt Wizard software modelling, we can predict the life of a specific Fenner Dunlop product on your application whilst also ensuring the product characteristics are an ideal match for your installation.

5. What makes this conveyor belt unique?

With so many drastic conveyor belt claims floating around on the internet, it may be hard to determine what is true and what is not. When selecting a belt, it is important to do your research to ensure that you are selecting the right belt for your conveyor system.

Our Answer: You can purchase a conveyor belt from Fenner Dunlop with confidence because we have done the research for you. For over 150 years, our engineers have been constantly improving our materials and processes resulting in belts that consistently outperform the competition in rigorous applications. Plus we are mindful of the materials used in our belts to create a more robust product, while minimizing our impact on the environment.

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8 questions for correct belt selection

The right belt is a key factor in the efficiency and reliability of the entire conveyor system. That’s why it’s so important to choose one appropriately and carefully.

In most conveyor systems, the belt conveyor is the only element that actually comes into contact with the parts, products, or packaging. That’s why it’s crucial to select the appropriate belt to ensure smooth and efficient operation. These eight questions will help you make the best decision.

1. What coefficient of friction is required?

Belt conveyor surfaces range from a very low to a high coefficient of friction. Low-friction belts are ideal for applications where products need to accumulate or come in or out of the side of the belt. The product must be able to slide while the belt conveyor continues to move. Belts with a high coefficient of friction are often used in inclined applications up to 15 degrees. They ensure that the product remains stable due to friction.

2. What temperatures does the belt have to withstand?

There are two important temperature ranges to consider: The ambient temperature and the temporary product temperature. While low ambient temperatures can cause the belt conveyor to become brittle and crack, ambient temperatures that are too high can stretch the belt or loosen the layers at the joints. With regard to temporary product temperatures, you must ensure that these do not damage the surface of the belt conveyor, for example, due to products that are too hot.

3. What color should the belt conveyor be?

The color of the belt conveyor is particularly important in inspection applications, whether inspection is done by automated camera systems or visual inspection. The correct color contrast between the product and belt can be critical to detecting defects or contaminants. In the food industry, for example, blue is often used, as it is rarely found in foods. Residues are thus easy to recognize after cleaning.

4. Is the belt cut-resistant?

If your product has sharp edges, a cut-resistant belt conveyor may be required to prevent damage to the belt surface. Such belts are usually equipped with a hardened urethane or PVC surface that reduces abrasion from sharp parts.

5. Is a belt conveyor with sealed edges necessary?

In cleanroom environments, a belt with sealed edges is often recommended to reduce particles. Such belt conveyors seal the cut edges to protect the fibers inside the belt. Without sealed edges, these fibers could be released when the belt runs around the rollers, which could affect the cleanliness of the environment.

6. Does the belt have non-stick properties?

In certain applications, products may stick to the belt conveyor, whether due to sticky substances such as confectionery or adhesives from packaging processes. Use a silicone belt to ensure that the product is released cleanly and does not leave any residue on the belt.

7. Is a studded belt required?

Studded belts are often used when products need to be transported up a slope or be prevented from slipping or rolling on a gradient. They are also used to maintain the distance between products, especially when products are fed manually. The studs can be adjusted individually at different distances and heights depending on the product and application.

8. Is the belt conveyor available in stock?

Many manufacturers have only a limited selection of belts in their warehouses. They rely on suppliers to meet specific requirements. Therefore, if delivery time is critical, you should check which belt conveyors the manufacturer has in stock to find an alternative that is available quickly if necessary. At Montech, you will find a comprehensive range of belt conveyors as well as custom-tailored and flexible solutions that are perfectly suited to your needs. Thanks to our modular system and our fast delivery times, you can be sure that your production will run on time and efficiently. Our team of experts will be happy to help you find the right belt conveyor for your specific requirements.

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