Sep. 01, 2025
Machinery
The daily maintenance of Box Making Machine is very important for your business. To some extent, regular maintenance of box making machines can increase your cost. In order to let readers better understand the relevant knowledge of box making machine maintenance, this is the purpose of writing this article.
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Box making machines, like any industrial gadget, require everyday renovation to make sure ultimate performance and sturdiness. Maintenance consists of habitual checks, cleaning, lubrication, and low component replacements. Neglecting renovation can lead to reduced efficiency, common breakdowns, and pricey upkeep. For corporations without dedicated preservation personnel, this can be hard. Ensuring that operators are trained to perform primary renovation obligations and troubleshooting is critical, however, it adds to the operational responsibilities and prices.
When it comes to any packaging industry, box making machines cannot be neglected. Apart from playing a crucial role in packaging industries, they also help to produce essential materials for different sectors. Just like how maintenance is the first factor to consider when choosing a machine, it also applies to these machines for their optimal performance, longevity, and safety. In this article, we shall provide comprehensive guidelines on how to maintain your box making machine, to ensure its longevity and maximized productivity.
After you have chosen your preferred box making machine and have started using it, its maintenance is also very important. Lack of adequate attention to maintenance over time will cause reduced accuracy, which will tell a lot about the impact of production.
Processes of maintaining a box machine
To maintain your box making machine, the processes to follow are:
Your box making machine must be well-oiled as that is crucial in keeping them in good working condition. Hence, ensure to lubricate your box cutting machine regularly to decrease any form of mechanical wear and noise.
Using the box making machine as deemed fit can be hazardous to the machine. Hence, with strict accordance, always ensure to follow the operating instructions of the machine as this will help to equip you with the necessary information you need for the reliable operation of the machine. Likewise, that will also help you to completely understand the structure of the machine, its performance, and maintenance experience before the operation of the machine.
To ensure good indoor air quality, you must maintain good ventilation. Likewise, ensure not to mix with acid and alkaline items in one room. Make sure the machine is away from direct sunlight for a long time and avoid getting wet by rain.
This is the most basic process of maintaining a box machine. Ensure you keep the working surface of the box making machine clean, while regularly wiping the dirt on the working surface with detergent. Likewise, remove the scraps of paper and other debris that might have been left on the working surface after each processing. You should know that the work table surface must be free from weight pressures, to not affect the work table surface flatness.
Box making machines, though fairly green, can come across various operational problems that could avert their overall performance. Understanding common problems and their answers is critical for seamless manufacturing. Here are some regular troubles and troubleshooting hints:
Problem: Misalignment can arise when the machine’s components are not properly calibrated, mainly to bins that aren’t uniformly formed or sized.
Solution:
Problem: Jamming can result from paper or cardboard getting stuck in the system, inflicting interruptions in production.
Solution:
Problem: Uneven cuts can cause inconsistencies in box dimensions, affecting the general pleasantness of the boxes produced.
Solution:
With various box making machine available in the market, here are the best ones you should consider choosing.
1. Carton Box Making Machine Application BM-Plus
The BM-Plus is an automatic carton box making machine that is fully suitable for box plants with small quantity orders and big size cartons. Effectively solving the problem of scattered orders, the machine will also allow on-demand corrugated packaging solutions for box factories, furniture, hardware accessories, e-commerce logistics, and other industries. With the machine, customers’ packaging solutions can be designed and provided according to their special requirements.
2. Corrugated Box Making Machine BM-SE
The BM-SE is also a fully automatic multifunctional corrugated box making machine that incorporates horizontal slotting and scoring, vertical slitting and creasing, and horizontal cutting all in one compact machine.
Unlike the BM-Plus model, the BM-SE model is an economic version machine that offers great significance to all users during the epidemic. The machine comes with a 900mm lead edge feeder, 2 vertical creasing wheels, and a removed hand hole die-cutting module to reduce budget and expenses.
3. Box maker Machine BM
The Box Maker BM is a fully versatile automatic box making machine. It features auto-feeding, slotting, creasing/scoring, slitting, as well as hand hole die-cutting. With the machine, you can easily get any box in any size within a minute. Just choose a pre-programmed box type, and input the material size and box dimensions on the touch screen. In a jiffy, all settings are made automatically in a few seconds via a servo-controlled adjustment mechanism, with no manual settings at all.
Choosing a box making machine doesn’t just come in handy, as there are lots of factors that guide choosing them. They include:
With a variety of boxes in the market, you need to choose the one that fits your specifications. Let’s say you chose a custom-shaped box, a die-cutter is one of the things you will need. On the other side, If you choose to produce a high-volume run of boxes, a flexo press is just the thing you need.
These are very important factors to consider, especially if you have a high-volume packaging operation. Of course, one of the things you will need is a machine that can produce boxes quickly and effectively to meet your production needs.
Box making machines can be costly, hence having a budget in mind before you start shopping is crucial. With a variety of box making machines available at different price points, you should find a machine that fits your budget and needs.
Before this, you need to consider your space. Therefore, you must ensure to choose one whose size and weight fit your space. In addition to this, you also want to ensure the machine can get in and out of your facility.
In this case, you have to ensure you are choosing a machine that incorporates the needed power requirements for your facility.
A machine that is easy to operate and maintain is crucial. You don’t want one that will give you issues before use. Having considered all the factors listed above, shopping for your box making machine is the next step. To do that, some few tips to follow are:
This step is all about contacting various manufacturers and getting multiple quotes from them before making a purchase. Doing this allows you to compare prices and features, which hence is equivalent to making an informed decision.
Checking out for review gives you a preliminary insight into what the products entail. In this step, you gain the general pros and cons of these different machines.
Visiting a trade show can likewise give you a chance to see the machines in person. With this, you would be able to talk to representatives from different manufacturers and gather the information you need.
There are various applications of box making machines. Some of them include:
Apart from the primary function of protective packaging, the box-making machine serves as a powerful marketing and advertising tool. With the ability of these machines to create attractive graphics and innovative designs, businesses can easily make custom boxes that draw in customers, promote brand recognition, and increase sales. Right from interactive displays at trade shows to limited-edition collectors’ items, box-making machines can prove their worth as an unconventional marketing medium.
As e-commerce has added to the demand for durable and cost-effective packaging solutions, box-making machines thereby enable businesses to produce custom boxes that are fashioned to the specific dimensions and handling requirements of their products. Likewise, as a result of optimizing packaging for size and weight, businesses also reduce shipping costs, minimize damage, and enhance the customer experience.
Artists and designers find corrugated boxes enticing. The sturdy and lightweight nature of cardboard makes it a versatile material for sculptures, installations, and even wearable art. From intricate pop-up books to architectural models, the creative possibilities are endless.
Corrugated boxes make a surprising impact in the realm of construction and architecture. Instead of the costly traditional building materials, they are more sustainable and cost-effective. They are useful in creating innovative shelters, emergency housing, and even entire buildings. Their lightweight and insulating properties make them an ideal choice for disaster relief and temporary structures.
Boxes, being inherently eco-friendly, are made from renewable and recyclable materials. Leveraging on the versatility of these corrugated box-making machines, businesses can therefore reduce their environmental footprint and increase sustainability. In addition, right from biodegradable packaging materials to cardboard furniture, using corrugated cardboard contributes more to a circular economy.
When it comes to the packaging industry, box making machines are efficient and precise, and they offer versatile solutions for producing various types of boxes. Through automated processes such as die cutting, folding, gluing, printing, and slotting and creasing, these machines significantly increase productivity and quality.
With advancements in technology, box making machines also continue to evolve, hence providing more sophisticated and sustainable options to meet the growing demands of various industries. Therefore, investing in these machines will not only help to save cost, but also to improve efficiency, and produce high-quality, customized packaging solutions. We hope we have provided you with options to choose from on your next hunt for a box making machine. Hence, we wish you a nice hunt!
Horizontal cartoning machines also referred to as horizontal cartoners or end-off cartoners, are the type of packaging machines that form cartons for storing the products. The main purpose of cartoner is to shape, close, fold, and seal the cartons.
This equipment introduces products in cartons from lateral sides and creates the box from blank stacks.
Horizontal cartoning machines have high production output and are used in various industries like food, personal hygiene, and pharmaceutical to meet ever-growing packaging needs.
A horizontal cartoning machine is a versatile piece of equipment for fulfilling the packaging needs of almost every kind of industry. Some applications are stated below:
Pharmaceutical Industry
These machines play a major role in packaging every product from ampoules to vials, from blisters to strips, from pills or oral suspension in the pharmaceutical industry.
These machines also assist in preventing the counterfeiting of drugs. The feature of anti-counterfeiting is embossed in a carton. Drugs cannot be moved out without damaging cartons.
Food Industry
A horizontal cartoning machine is useful to pack an assortment of foods like a desert, milk powders, sugar, coffee, cereals, and prepared meals in carton boxes. The main purpose of this packaging is to keep food fresh and prevent it from getting spoiled by environmental elements. The food packaging is also essential in inhibiting the growth of microbes and preventing dust contamination.
Chemical Industry
Packaging of chemicals in cartons does not allow harmful exposure of these chemicals to the environment. Bottles and packs of chemicals like fertilizers, paints, glues, detergents, lubricants, oils, cleaning agents, laboratory reagents, and many others are packaged in cartons for safe shipment and delivery.
Personal Hygiene Industry
A horizontal cartoning machine has a significant role in the packaging of various personal hygiene products like soap bars, lipsticks, dyes, sunscreens, dental care products, foundations, lotion, etc. These colorful and attractive carton designs, popular in the personal care industry, make the products secure and aid in catching customer attention.
Electrical Industry
In the electric appliance industry, a variety of items like batteries, plugs, flash drives, blubs, charges, circuit breakers, etc. are packaged in cartons for their safe delivery to markets.
Stationery Industry
Different stationery goods like pens, pencils, rulers, note pads, books, and staplers, are packed using horizontal cartoning machines for safekeeping.
A horizontal cartoning machine is consist of various kinds of electric, mechanical, and power-driven parts, which work as a unit for packaging jobs.
Some of these key parts are discussed below:
Carton Magazine
This part has a stack of flat carton boards for pickup by carton assembly system. The magazine has servo-driven belts for holding cartons at an accurate inclination in the throat. The throat does not allow flat cartons to fall out of a magazine.
Carton Pickup Assembly
Single flat cartons are pulled out of the magazine throat by the arms in the carton picker. This arm takes cartons down to guide feed and lugs, where a flat carton is opened using pressure.
Product Feeding System
Leaflet and Product Loading
Some machines are equipped with an automatic product loading system that places products directly in the pockets of the cartoning machine. The products are passed onto conveyor belts to be placed inside cartons. Feeding mechanism has a different design based on the type of product. For instance, a turntable is for bottle loading on the conveyor. In horizontal cartoning machines, the materials to be packed are placed in cartons from the sides.
Carton Closing Unit
This system has gun nozzles for spraying hot melted glue along small planes to carton sides. After some time, this melted glue solidifies and glues two flaps- upper and lower- of the carton.
Leaflet Feeding
The components supports prefolding the flat sheet leaflet, booklet, or manual into the carton.
Carton Discharge Chute
The closed carton is ejected by the pressurized arm located at the discharge chute. The discharged belts aid in ejecting closed cartons from the machine.
Electric Devices
These consist of the main power and gear motor.
The main power switch is the hub of machines, where various electric circuits are present for supplying vital power to every part of the machine.
While gear motors are essential in the movement of bearings, chains, belts, and conveyors. These motors are usually enclosed and present in the lower section of the machine.
PLC Control Panel
This part is regarded as the brain of the machines as it controls and regulates every function of the horizontal cartoning machine. It is an intelligent touch screen interface for programming and planning every aspect of the operation. The most important feature of this component is to provide self-diagnosis in case of failure or error in operation.
Loading
With the help of a guard rail and pushing plates; the cartons are transferred to the machine box entrance.
Introducing Empty Cartons
The guard rail and push plates open the box followed by sucking up and closing the bottom of the box with air pressure. The cartons are introduced into the loading area with the help of a conveyor belt at the correct angle.
Filling or Loading Section
At the same time, two adjacent movable clamps will emerge from below to clamp the edge of the carton in the front and rear direction; to open the box at a right angle and move ahead to the filling area. The product will be loaded into the carton.
Leaflet Insertion
Along with the product’s loading, the movable clamps simultaneously insert the leaflet into the carton. Upon receiving the product and leaflet, the conveyor moves forward to the next step.
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Folding and Sealing
Soon after filling; the machine will fold its ears into the left and right sides of the guide rail by rotating motion. Also spraying glue is used to fix the carton.Note: Push plate and cam-coupled motors support the folding of the carton ears. You can choose to glue seal or staple them varying on the type of product you intend to secure.
After cartoning; the machine checks the integrity of the packaging and separates the rejected and accepted cartons.
Classification of Horizontal Cartoners
Horizontal cartoning machines are available in various forms in markets. These have different design styles but broadly horizontal cartoning is classified into two categories on the basis of automation.
Semi-Automatic Horizontal Cartoning Machines
The products are packed in the cartons manually by the operators on the semi-automatic machine. Although, manually packing simplifies the machine operation but considerably decreases the production efficiency. In comparison with automatic, this machine operation is more arduous and necessitates the presence of many operators to complete the task.
Automatic Horizontal Cartoning Machines
Horizontal Cartoning Machine
These machines are equipped with advanced technology for feeding products that prevent unnecessary human intervention. This equipment has sensors for inspecting and identifying any defect or damage to the carton, therefore assisting in maintaining high-quality levels. Also, the packaging speed of automatic horizontal cartoning machines is much more than semi-automatic horizontal cartoning machines.
Automatic Horizontal Cartoning Machines are fitted with a variety of components such as
On the basis of motion, there are two kinds of automatic horizontal cartoning machine.
Continuous Horizontal Cartoning Machine
These machines are employed for the packing of fragile and delicate solid items. The movement of parts, for instance, feeding system, carton transport chains, and rod eyes are perfectly synchronized resulting in high production output.
Intermittent Mode Horizontal Cartoning Machine
The construction of these machines is similar to that of continuous horizontal cartoning machines but these two machines differ in the degree of speed.
Horizontal cartoning machines are extremely popular in various industries. These machines are crucial in keeping products safe and secure during shipment as well as preventing their pilferage.
Some key advantages that horizontal cartoning machines bring to your business are listed below:
Compact and Hygienic Design
This feature ensures rapid and easy installation, thus making efficient use of open space and resources. Hygienic construction made of stainless steel provides contamination-free packaging and ensures the stability of these machines.
Packaging Efficiency
These machines achieve high production efficiency in a relatively short period and operate at high speed consequently packing many cartons in a few minutes.
Accuracy
Manually loading products can be cumbersome and tiring as well as time-consuming. By using these machines, you can save your employees from this laborious task. The rate of packaging error is considerably lower using a horizontal cartoning machine.
Flexible Product Handling
Multitasking is a major characteristic of horizontal cartoning machines; as these machines can pack various kinds of products in one carton. Also, these machines can package a variety of commodities with easy alterations of parts.
Cost-Efficient
Investing in horizontal cartoning machines is exceptionally lucrative as these machines lower the chance of human error in packaging that helps the low-budget company. These machines also cut down product wastage which also adds to their profitability.
Customer Satisfaction
Customer satisfaction is the key reason for generating high revenue. By using horizontal cartoning machines you can consistently produce extraordinary packaging results which aid in attaining customers’ endorsement of the safety and quality of your packaged goods.
Easy Handing
Horizontal cartoning machines are easy to operate and require little to no human intervention. These are also used for diverse packaging purposes with the quick part changeover. Compact design with easily disassembled parts allows for trouble-free accessibility and maintenance.
Preventive maintenance of horizontal cartoning machines is necessary for their smooth and efficient running performance. Failure in adhering to a proper maintenance schedule can cause increased downtimes and damage to the machine.
Some maintenance hacks are detailed below:
Daily Inspect for wear and tear in vacuum cups, lines, and pumps.Sometimes, problems arise during the smooth operation of the horizontal cartoning machine, but you can easily fix them by going through the following tips.
PROBLEM CAUSES TROUBLESHOOTING Side Corner of Cartons are Damaged Top Rails are rubbing the cartons.The packaging types of horizontal cartoning machine are as follows:
Cartons with Custom Cut-Out
This is a design element that shows content inside the carton. The cut-out is formed within the cut die.
Carton with Thumb Tab
Thumb tabs are spherical cutouts done on the main panels of the carton to facilitating an easy opening.
Straight Tuck Carton (ST)
Straight tuck cartons are commonly used for a variety of industries. The top and bottom of the closure panel are fixed to the same panel. It is folded from front to back in the same direction.
Reverse Tuck Carton (RT)
Reverse tuck boxes are almost comparable to straight tuck cartons, except for the closing panels. One closing panel is fixed to the back of the carton while the other is attached to the front.
Lock Bottom Carton
This is also known as a 1-2-3 bottom carton where the carton is specially designed to hold heavier products. The bottom flaps are overlapped with each other forms a sturdy base.
Crash Bottom Carton
They are suitable for holding heavy items and are referred to as an auto-lock bottom carton or, auto-bottom cartoner.
Carton with Insert
An insert is a piece of paperboard that is being cut and glued to support the product (s) with a carton.
Display Cartoner
This type of carton packaging has two purposes; to protect and display the content.
Sleeves Cartons
A carton with no ends wraps around the product adding a high level of customization.
Holster Carton
A holster or half carton where the top is entirely opened without closing tucks.
Seldom does any pharmaceutical manufacturing industry is existing without carrying a cartoning machine. To enter the competitive pharma market, a horizontal cartoning machine holds numerous importance. Some of them are:
Insertion of Medicine
A horizontal cartoning machine is used to insert a blister of medicines with a prescription leaflet. This phase is very important for the pharmaceutical production sector as the leaflet is essential.
Delicate Medicine Packaging
A horizontal cartoning machine is suitable for packaging pharmaceutical unit doses dispensed in glass containers like ampoules, vials, and glass jars.
Drug Security
A horizontal cartoning machine ensures the flexibility to fold and insert products in one machine as well as peace of mind that the product has not been tampered with.
Convenience
The pharmaceutical production sector works day and night. Through remote diagnosis and immediate fault correction without requiring a technician; a horizontal cartoning machine is capable to save time and money.
Identification
Printed cartons are easy to identify; you don’t need to identify each product by opening the packed inside the carton. Simply read the information of medicines written on the carton.
Contamination Free
Contamination is the most important factor to consider for pharmaceutical products. A horizontal cartoning machine is ideal to deal with medicines that ensure the diffusion and permeation-free product packaging.
Owing to awareness and health-promoting food consumption, there has been an increased demand for cartoning machines as cartoners offer maximum safety in packaging. The production surge of fast-moving consumer goods has led to the induction of an excessive number of horizontal cartoners in industries.
The market of cartons is predicted to have a soaring surge of US$ 3.02 billion by from US$ 2.26 billion in , showing the highest CAGR of 3.8%. The horizontal cartoning machine will have superior market expansion over other kinds of cartons. due to its flexibility to accommodate numerous kinds of products.
People often struggle when it comes to choosing the right kind of equipment for their production. They quite frequently get overwhelmed by numerous assortments of equipment.
Below mentioned are a few tips- equally applicable to both small and big companies- for choosing the proper horizontal cartoning machine for your business.
Type of Product
Consider the type of product, you are packaging before buying the cartoning machine. If you are dealing with solid products packed in a square or rectangular-shaped cartons; then a continuous horizontal cartoning machine would be best for your manufacturing line. Intermittent motion horizontal cartoning is most suited for packaging bottles, jars, pills, trays, etc.
Budget
Your goal should be to enhance your production capability while minimizing production coat. Analyzing your present needs and profit from investment can set the budget range for purchasing semi-automatic or automatic horizontal cartoning machines.
Production Speed
Production speed is determined by the fact whether you have online packaging (instant packaging) or offline packaging (present in inventory; you need to ship out daily, weekly, or monthly) business. Be realistic in estimating your production volume and future needs, because you may find yourself purchasing an expensive horizontal cartoning that is unfit for your existing needs.
Loading Mechanism
It is a crucial factor, often overlooked when investing in horizontal cartoning machines. Before buying equipment, first, check how carton picking technology works and see if this mechanism is compatible with your material.
Carton Material
Search for good and reliable carton material when buying a horizontal cartoning machine. This impacts carton handling. Carton design and gluing patterns are also of prime importance. Always test carton material with your product in the manufacturer's facility.
Reliable Supplier
After, deciding on machine design and budget, make a list of suppliers, which deal in your particular niche. Narrow down the list by manufacturer’s experience as well as by visiting their facilities. Your definitive objective should be to choose a supplier with whom, you have a level of comfort and trust.
The horizontal cartoning machine is the most sought machine in the category of secondary packaging machines. Investing on this machine will boost your existing packaging capability and aids you in generating more revenue. For more guidance or product's quotation, give us little details. Our high-tech experts will contact you to provide free consultation.
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