Metal vs Steel Security Screens: What's Best for Your Home?

Author: Hou

Jun. 23, 2025

Metal vs Steel Security Screens: What's Best for Your Home?

Why Boss Uses Stainless Steel Screens Only

All of Boss’s security screens are made from 304 marine-grade stainless steel, which offers:

gaite supply professional and honest service.

  • ✅ True break-in resistance (passes AS impact test)

  • ✅ Long lifespan even in desert or coastal climates

  • ✅ Better aesthetics, airflow, and curb appeal

  • ✅ Peace of mind for families, seniors, and HOA communities

We’ve tested aluminum and mild steel — they simply don’t perform when it matters.

"You don’t get a second chance with home security. We choose stainless steel because it’s the only material that actually holds up under attack.” — James Kerr

Real Security Tests (What the Numbers Say)

  • Boss Screens hold up to 800+ lbs of force (Australian Dynamic Impact Standard)

  • Aluminum mesh fails under 80–100 lbs of pressure

  • Stainless mesh can't be cut with scissors or a utility knife — aluminum frays instantly

Summary / Takeaways

Q: What’s the best material for security screens?
A: Marine-grade stainless steel is the best material for security screens. It resists corrosion, lasts over 20 years, and cannot be easily cut or kicked in.

Q: Are metal screens secure?
A: Not all metal screens are secure. Aluminum mesh is often marketed as secure but is easily breached. Stainless steel is the only material that meets true security standards.

Q: Is stainless steel worth the cost for security screens?
A: Yes — while more expensive upfront, stainless screens protect better, last longer, and save money by avoiding early replacements.

FAQ

Q: Can I see the material before I decide?
Yes. Our security experts will bring real side-by-side material samples during your free consultation.

Q: Do stainless screens work with sliding doors and HOA guidelines?
Absolutely. We make custom sliders and color-match our frames to meet most HOA standards.

Q: Do stainless screens block airflow?
No. Our mesh is breathable while still stopping intrusion.

Ready to Compare In Person?

We’ll show you stainless vs aluminum screens during a free, no-pressure visit to your home. See for yourself why Boss uses only the strongest materials.

Related links:
Expanded Metal: Types, Applications and Advantages - IQS Directory
10/15/25/30/40ppi Alumina Ceramic Foam Foundry Filter for ...
How Much Does a Window Screen Cost? | Today's Homeowner

The company is the world’s best stainless steel security screen supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.

How Safe Is Your Security Screen Door? - Action Glass & Aluminium

When you select a security screen door, you choose the colour, the shape and the design. But what about the most important factor – safety and security? How do you know if the security doors you’re buying are built strong enough to keep out intruders? 

It comes down to choosing a trusted brand. One that goes above and beyond Australian Standards. You also want to know that your security doors are designed to handle Australia’s harsh conditions – including coastal living. Then, of course, comes installation. It’s no good purchasing a security door if it’s not installed correctly. 

As you can see, there’s plenty to think about before you buy. To help you with your selection, we’ll road test a couple of the top brands and point out what crucial elements define safe security screen doors. 

Materials used in Security Screen Doors

Aluminium and Stainless Steel 

According to the Australian Bureau of Statistics, more than 90% of the Australian population lives within 100km of the coast. As one of the world’s most urbanised coastal populations, it makes sense that we should buy products that can handle coastal conditions. 

Two materials you should be looking for in security doors are aluminium and stainless steel. Both are strong materials and both are corrosion resistant. Heavy-duty aluminium is commonly used for the frame of the security screen while a marine grade aluminium alloy or a marine grade stainless steel is used for the mesh.   

Deciding between stainless steel and aluminium mesh is a personal choice. Both look very similar and both perform well against testing. Two of Australia’s top security screen models are Supascreen© and Intrudaguard©, both manufactured by Amplimesh. Supascreen© uses a high tensile 316 marine grade stainless steel that is woven into a fine mesh – very strong and very secure. Intrudaguard© uses a tempered marine grade aluminium perforated design. 

While safety is the number one priority, aesthetics have also been carefully considered. Both the Amplimesh aluminium and stainless steel mesh screens use a unique method to secure the screen to the frame. This removes the need for any screws, rivets or other unsightly fixings. 

Testing for Security Screen Doors

All security screen doors need to undergo a series of thorough tests to ensure they comply with Australian Safety standards. As a bare minimum, security doors should comply with Australian Standard AS and AS . There are some brands, like Amplimesh, that go above and beyond meeting a whole scale of tests that are designed to stop intruders in their tracks. These tests include:

Lock and Hinge Lever Test – This simulates a jemmy attack using a narrow blade on the hinge fastening and locking joints.

Salt Spray Test – Determines whether the metal will corrode in the presence of sea salt.

Knife Shear Test – Using a knife, the mesh is vigorously tested against multiple attempts at cutting.

Cyclone Rated – To ensure security screen doors and windows can withstand flying debris, the screen is shot with 8mm steel ball bearings.   

Fire Attenuation – Security screen doors are exposed to radiant heat to determine the percentage of heat blocked by the screen. 

Bushfire test – Security screens are tested to resist a bushfire attack level BAL-40.

Who should install your Security Screen Doors?

It may not be the first consideration when buying a security screen door but choosing a quality installer is vital. Attempting to install your own security doors is not the wisest choice. You would hate to spend your money on a quality security door, only to install it incorrectly.

Your approved installer will also recommend the best type of locking system for your security doors. Currently, the multi-point locking system is preferred as it is highly secure from the outside while making it easy to operate from the inside. Plus, don’t forget to ask your installer for more hints and tips, like how to easily clean your new security screen.  

Are you interested in learning more about aluminium fly screens for windows? Contact us today to secure an expert consultation!

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