What is the Benefit of a Welding Positioner? | Westermans

Does you’re welding process involve irregular workpieces? Or awkward positioning and precise results? You should consider a welding positioner.

Whether it’s pipe welding applications, or agri and plant welding and fabrication. Investing in a welding turntable or positioner will enhance efficiency. Thus improving your bottom line and working conditions.

With competitive price and timely delivery, OLIVET sincerely hope to be your supplier and partner.

What is a welding positioner?

Designed to handle work pieces when welding, a positioner or turntable consists of:

• table top with T-slots
• manual or motorised rotating mechanism (positioner only)
• solid steel frame

The workpiece fixes to the table top with a jig or chuck. A positioner will rotate through 360 degrees and tilt. Thus allowing the welder best positioning to focus on creating the weld. However, turntable welding will only rotate the workpiece.

Welding positioner uses.

A rotary welding positioner is utilised in pipe welding applications, as well as tube welding.
The ability to rotate and tilt the table to the best welding position is ideal for welding flanges. Plus other fixtures and fittings associated with industrial pipe and tube welding.
Large, heavy-duty positioners can handle digger buckets, structural steel and plant manufacturing components.

Types of welding positioner.

To make the best use of your welding positioner turntable, you will need to consider the type of work you are doing. The main types include:

• Benchtop welding positioner.

Also known as a tabletop welding positioner, they are used for welding of smaller components. Thus making ideal TIG welding turntables, as well as tube welding positioners.
Commonly used in precision welding work, such as exhaust manufacturing and valve work. The ideal solution to achieve consistent, circumferential welds of small components.

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• Conventional welding positioner.

A manual welding positioner is still able to rotate through 360 degrees, but it’s done by hand. Usually by using a hand wheel or crank, being manually turned to rotate the table top.
This solution is ideal if you would only need to use it every now and again. Plus, if you only need horizontal plane positioning. We wouldn’t recommend a manual welding positioner in a production metal fabrication environment.

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• Manual welding positioner.

A manual welding positioner is still able to rotate through 360 degrees, but it’s done by hand. Usually by using a hand wheel or crank, being manually turned to rotate the table top.
This solution is ideal if you would only need to use it every now and again. Plus, if you only need horizontal plane positioning.
We wouldn’t recommend a manual welding positioner in a production metal fabrication environment.

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• 3 axis welding positioner.

If you’re looking for a complete handling solution for your welding needs, a 3 axis positioner is the perfect fit. Not only do they rotate and tilt like a conventional unit, they also raise and lower via a hydraulic system.
Advantage being you won’t need extra lifting equipment such as cranes and slings. Creating a more efficient and safer workplace.
Industries that benefit most from a hydraulic welding positioner include oil and gas. As well as renewables, ship building and automotive.

Want more information on Auto Welding Positioner? Feel free to contact us.

Click here to view 3 axis welding positioners for sale.

• Robotic welding positioner.

Designed for automatic use only, with a robotic cell or automated welding solution. A welding positioner for robotic use needs very precise construction. Allowing for little to no room for tolerances. They need to have the capability to integrate with the welding source and manipulator.
This is why we would recommend purchasing a turnkey solution from the manufacturer.

Welding positioner manufacturers.

Preferred welding positioner manufacturers include Bode, ProArc, Pema, ESAB, Macobe and Lincoln Electric. This is due to their reputation Worldwide for quality machines, built to last. As well as a good range of solutions.
Other manufacturers include Gullco, Pandjiris, Silvistrini, Red-D-Arc and Muller Opalden.

Two words nobody wants to hear at a manufacturing facility: human error.

However, in the world of industrial manufacturing – including automotive, heavy-duty trucks, construction, agriculture and military – innocent human mistakes cause massive problems. Problems that could cost millions of dollars and serious injuries.

Any manufacturer who’s shut down production due to human error understands the stress these situations create. In fact, these types of errors tend to be more prevalent in manufacturing.

Automated Welding Positioners and the Impact of Improved Quality Control

When large metal weldments (weighing up to 25,000 pounds) are concerned, there is little room for error. This heavy material must be safely lifted off the ground and moved into ergonomic positions that can give welders the control and flexibility necessary to make high-quality welds in hard-to-reach and challenging out-of-position orientations. 

New forms of technology, such as automated welding positioners with tutorial and tracking software, can provide additional quality control measures that can help reduce the occurrence of mistakes and unplanned downtime. 

Along with an automated welding positioner, utilizing PLC encoder technology and weld sequencing software lets manufacturers create visual work instructions to guide operators step-by-step and weld-by-weld. Once developed, the operator can review demonstrations and live on-screen verification during each phase of the welding process to minimize the possibility of missed or incomplete welds. The equipment empowers employees to make more accurate welds and reduces the need to spend additional time and money to re-do or correct incomplete or inconsistent welds. 

This technology is not only designed to help minimize human errors, it’s also made to improve safety and solve issues related to welding quality and labor shortages. In fact, automated welding positioners can provide up to 20 percent better productivity by cutting out the time that’s necessary to setup and reposition large parts using traditional methods. 

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